Consumer AI / Desktop AI Companion / Box Build Assembly + PCBA + Injection Molding
Industrial IoT Platform
Industrial/B2B
An industrial IoT company needed to produce ruggedized sensors with wide temperature range and IP67 rating, with certifications for multiple internati...
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Key results
- 5 MarketsCertifications
- -40°C to +85°CTemperature Range
- IP67IP Rating
The challenge
An industrial IoT company needed to produce ruggedized sensors with wide temperature range and IP67 rating, with certifications for multiple international markets.
Our solution
We handled the complete product realization including enclosure design, environmental testing, and multi-market certifications (FCC, CE, IC).
An industrial IoT company developing sensors for harsh manufacturing environments needed a manufacturing partner who could handle both the technical challenges of ruggedized electronics and the complexity of multi-market certifications. They needed a true one-stop solution.
Technical Challenges
The sensors needed to operate reliably in extreme industrial conditions:
- Temperature range: -40°C to +85°C for industrial environments
- IP67 rating: Protection against dust and water immersion
- Vibration resistance: Withstand typical industrial machinery vibration
- Multi-market certifications: FCC, CE, IC, MIC, RCM for global sales
- Rapid deployment: Five major markets simultaneously
End-to-End Solution 🔧
1. Enclosure Design
Optimized enclosure design for IP67 sealing and thermal management, ensuring reliable operation across the full temperature range while maintaining cost efficiency.
2. Component Selection
Industrial-grade component selection qualified for extended temperature range and harsh environments, with second-sourcing for supply chain resilience.
3. Environmental Testing
Comprehensive testing including thermal cycling, IP67 validation, and vibration testing to ensure reliability in field conditions.
Results
- Five-market launch: Simultaneous product release in all target markets
- On-schedule certifications: All regulatory approvals achieved as planned
- Zero field failures: Proven reliability in demanding industrial environments
- True one-stop solution: From design through certification and production
- Accelerated time-to-market: Parallel certification process saved 3 months
Industrial Excellence
This project showcases our ability to handle complex industrial products requiring both technical expertise and regulatory navigation. From enclosure design to multi-market certification, we delivered a complete solution that enabled our client's global expansion.
"They handled everything from PCB design to final certification. True one-stop shop."
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